Waste Treatment Equipment Waste Tire Pyrolysis Resource Recovery Equipment

• Customization: Available
• Condition: New
• Certification: ISO, CE
• Model NO.: PT
• Automation: Automatic
• Treatment: Pyrolysis
• Main Furnace Material: Stainless Steel Inner Cylinder
• Pyrolysis Temperature: 400~600 ℃
• Energy Supply: Non-Condensable Gas, Natural Gas, Light Diesel Oil
• Processing Capacity: 15-100 Tons/Day
• Automation Level: Fully Automatic Intelligent Control
• Transport Package: Container
• Specification: 12.19m*2.44m*2.9m*20
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

National Authoritative Certification, Technological Leadership

Leading achievement in scientific and technological appraisal; included in the National Catalog for Comprehensive Industrial Resource Utilization; awarded multiple provincial and ministerial honors such as "Hunan Province Manufacturing Single Champion Product" and "First (Set) Major Technical Equipment"; and CE certified.

Global Market Validation, Large-Scale Application

Over 100 sets of the pyrolysis equipment have been sold globally, assisting in the disposal of over 2.7 million tons of solid waste annually worldwide. The equipment's reliability has been validated through long-term, large-scale operation.

High Single-Unit Capacity, Wide Applicability

Maximum processing capacity per single set reaches 100 tons/day. The equipment can process car tires, truck tires, off-the-road tires, and various waste rubber products, demonstrating excellent applicability.

Stable Continuous Operation, Durable

Core technologies such as combined flexible sealing ensure the pyrolysis equipment can operate continuously and stably 7×24 hours, with annual operation time exceeding 8,000 hours. The design life of the main equipment exceeds 10 years.

Environmentally Friendly, Compliant Emissions

Fully enclosed anaerobic pyrolysis process inhibits dioxin formation at the source. Equipped with a combined flue gas purification system to ensure emissions meet stringent global environmental standards.

Multiple Safety Protections, Reliable Operation

Integrates multiple active and passive safety designs including intelligent interlock control, leak protection, and emergency response systems, building a comprehensive protection system to ensure production safety.

High-Value Products, Significant Economic Benefits

Utilizes technologies like efficient quench separation, resulting in both high quality and high recovery rate of pyrolysis oil. All output products (pyrolysis oil, pyrolysis carbon, steel wires) can be utilized for high-value applications, ensuring clear return on investment.

Equipment Overview

The waste tire pyrolysis resource recovery equipment adopts a rotary kiln design. Developed by Vary Tech through innovative integration of premium global technical resources from the United States, Japan, Germany, Russia, etc., this pyrolysis equipment features large-scale processing capacity, safe and stable operation, and outstanding comprehensive benefits. The pyrolysis equipment can process various waste tires from cars, trucks, motorcycles, bicycles, off-road vehicles, as well as waste rubber products like rubber hoses, seals, and conveyor belts. It has been industrially applied in multiple domestic projects in Hunan, Hubei, Jiangxi, and in South Korea, earning recognition from brand enterprises such as China Lesso, Conch Venture, Orient Landscape, and Shengyi Techn.

Equipment Composition

Vary Tech offers two mature solutions: continuous and batch-type, to meet different scale and scenario needs. The core composition of the pyrolysis equipment is as follows:

Composition of Continuous Waste Tire Pyrolysis Resource Recovery Equipment

Automatic Feeding Device

Employs sealed conveying technology to achieve continuous, sealed, and precise material input, ensuring stability and safety throughout the pyrolysis process.

Pyrolysis Reactor

Optimizes material distribution and enhances thermochemical decomposition efficiency in an oxygen-deficient environment through precise control of temperature and pressure.

Heating Supply Device

Utilizes electric heating or hot air circulation technology to provide heat for the thermochemical decomposition process, optimizing energy utilization efficiency and reducing operating costs.

Non-Condensable Gas Purification Device

Employs advanced gas purification technology to efficiently treat non-condensable gases generated during pyrolysis, improving energy recovery and utilization rate.

Safety Protection Device

Combines various combined designs and control measures including leak protection systems, emergency response systems, process parameter monitoring, and intelligent interlock control systems to build a comprehensive safety protection system, ensuring a safe and reliable pyrolysis process.

Flue Gas Purification Device

Adopts a multi-stage combined purification process to effectively remove flue gas pollutants, ensuring emissions comply with environmental standards.

Automatic Discharge Device

Achieves cooling and continuous, sealed discharge of pyrolysis residue, improving operational safety and efficiency.

Oil-Water Separation Device

Combines rapid condensation and multi-phase separation technology to achieve efficient recovery and separation of pyrolysis oil and pyrolysis water, improving product quality.

Gas-Liquid Separation Device

Employs efficient separation technology to achieve effective separation of gases and liquids in the pyrolysis products.

Fully Automated Intelligent Control Device

Utilizes industrial-grade automation control systems to achieve real-time monitoring and management of the entire process. The automation system enhances operational stability, reduces manual intervention, and improves production efficiency. Supports remote monitoring and intelligent alarm functions to ensure efficient and safe equipment operation.

Composition of Batch-Type Waste Tire Pyrolysis Resource Recovery Equipment

Automatic Feeding Device (Optional)

Employs sealed conveying technology to ensure a stable, safe, and efficient pyrolysis process. The feeding subsystem (including rail-type/electric flat car type) can be customized according to customer requirements.

Batch-Type Pyrolysis Reactor

Optimizes thermochemical decomposition efficiency of materials in an oxygen-deficient environment through precise control of temperature and pressure. Can be customized as hot air type or bottom-integrated direct heating type based on requirements.

Heating Supply Device

 Utilizes direct heating or hot air circulation technology to provide heat for the thermochemical decomposition process, optimizing energy utilization efficiency and reducing operating costs.

Safety Protection Device

Combines various combined designs and control measures including leak protection systems, emergency response systems, process parameter monitoring, and intelligent interlock control systems to build a comprehensive safety protection system, ensuring a safe and reliable pyrolysis process.

Flue Gas Purification Device

Adopts a multi-stage combined purification process to effectively remove flue gas pollutants, ensuring emissions comply with environmental standards.

Mobile Screw Discharge Device

Utilizes a screw mechanism to achieve cooled, safe, efficient, uniform, and sealed material discharge.

Oil Collection and Purification Device

Integrates functions of multi-phase separation and non-condensable gas purification technology. Combines condensation and efficient multi-phase separation technology to achieve efficient recovery and separation of gases and liquids from pyrolysis products, improving product quality. Can be customized as integrated/modular oil collection and purification subsystems based on project requirements.

Fully Automated Intelligent Control Device

Utilizes industrial-grade automation control systems to achieve real-time monitoring and management of the entire process. The automation system enhances operational stability, reduces manual intervention, and improves production efficiency. Supports remote monitoring and intelligent alarm functions to ensure efficient and safe equipment operation.

Technical Parameters

Item	Details
Input Raw Material	Automotive tires, off-the-road tires, and other waste rubber products
Final Output Products	Pyrolysis oil, pyrolysis carbon, steel wires, non-condensable combustible gas (reused within the system)
Processing Capacity	15 - 100 tons/day (per single set, customizable according to project)
Production Mode	Continuous feeding, continuous discharge, continuous operation / Batch production
Heating Mode	Indirect heating, adjustable constant temperature heat supply
Energy Supply	Non-condensable gas, natural gas, light diesel oil
Main Furnace Material	Stainless steel inner cylinder
Pyrolysis Temperature	400~600°C
Automation Level	Fully automatic intelligent control, low manual demand, supports remote monitoring
Environmental Protection	Emission indexes comply with Chinese, EU, and other international standards

Resource Products

Pyrolysis Product	Yield Rate	Pyrolysis Product Destination
Steel Wires	10%-15%	Steelmaking raw material; processed into steel wire cut shot for metal surface treatment and derusting in shipbuilding, machinery, and other fields.
Pyrolysis Gas	10%-12%	Heat source for the pyrolysis system; gas-fired power generation.
Pyrolysis Oil	40%-45%	Refinery feedstock oil; industrial fuel oil (for steel, cement, boilers, power generation, etc.); diesel fuel (for trucks, ships, generators, heavy machinery); high-quality feedstock for Sustainable Aviation Fuel.
Pyrolysis Carbon	35%-40%	Industrial material reinforcement agent, fuel additive, pigment for coatings and inks.

Representative Projects

The Hubei 30,000 tons/year waste tire pyrolysis resource recovery project

The Hubei 30,000 tons/year waste tire pyrolysis resource recovery project, with the client being an environmental technology enterprise in Hubei. The project commenced operation in May 2020, centrally employing Vary Tech's large-scale continuous anaerobic pyrolysis technical equipment. It has been operating continuously and stably for over 4 years. The project annually processes 30,000 tons of waste tires, producing approximately 12,000 tons of pyrolysis oil, 11,000 tons of pyrolysis carbon, 3,600 tons of steel wires, and recovers combustible gas for system self-use, achieving an average annual sales revenue of about 60 million RMB. Based on long-term stable operational benefits and market transformation, the client has further expanded the business scope to include new waste types such as plastic running tracks starting from 2025.

The Jiangxi 30,000 tons/year continuous waste tire pyrolysis resource recovery project

The Jiangxi 30,000 tons/year continuous waste tire pyrolysis resource recovery project, with the client being a renewable resources enterprise in Hubei. The project innovatively integrates three production lines: waste tire recycled rubber powder preparation, large-scale continuous pyrolysis, and carbon black deep processing, aiming to establish a benchmark for high-value utilization of all waste tire components. The project is currently in the commissioning stage.

FAQ

Q1: How to choose between continuous and batch-type pyrolysis equipment?

A: The choice primarily depends on local government environmental policies, project processing scale, and investment budget. For projects pursuing large-scale capacity with higher requirements for automation level, production continuity, and operational efficiency, the continuous type is recommended. For small-to-medium scale, distributed processing, or pilot production lines where investment flexibility and adaptability are key, the batch-type is suggested.

Q2: What are the specific indicators of the pyrolysis oil from waste tires? Can it be used directly as diesel?

A: Our pyrolysis oil has high calorific value and low impurities, making it a high-quality fuel oil and chemical feedstock. It can be used directly as industrial boiler fuel. After further refining, it can be used to produce non-road diesel. Its potential as a feedstock for Sustainable Aviation Fuel (SAF) is also receiving significant attention.

Q3: How is environmental protection ensured, particularly regarding dioxin emissions?

A: Our core technology lies in the anaerobic pyrolysis process. Oxygen-free pyrolysis cuts off the oxygen supply required for dioxin formation. Simultaneously, a reducing environment is maintained to promote dioxin decomposition. Finally, the equipment structure design is optimized to reduce dioxin precursors carried by fly ash, significantly lowering dioxin risk. Combined with the back-end multi-stage combined flue gas purification system, emission indicators are ensured to not only meet Chinese national standards but also achieve strict international standards such as those of the EU.