Vary Tech Pyrolysis Machine: 2 5-3 T/H Waste Tire Recycling Solution

• Customization: Available
• Automation: Automatic
• Certification: ISO, CE
• Capacity: 2.5-3 T/H/Unit
• Applicable Scope: Waste Tires of Various Types with Diameters ≤1500m
• Total Power: ≤ 565 Kw
• Emissions: Complies with Chinese, EU,and Other International
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Refined Processing

The process ensures uniform particle size and stable quality of rubber granules and powder, meeting diverse downstream application needs.

Automated Production

Continuous automated operation significantly reduces labor costs and manual workload.

Customizable Throughput

Equipment parameters adjustable for market demand and client needs, enabling flexible production and strong market adaptability.

High Product Purity

The process achieves thorough separation of rubber and steel wires, maintaining high rubber powder purity.

High Product Value

Recovered steel wires are high purity, sold as valuable by-products for various fields, delivering economic benefits.

Product Diversity

Output includes rubber granules and powder of different sizes and purity levels based on market demand.

Equipment Overview

Equipment Overview

Developed by Vary Technology, this equipment uses "dual-shaft shredding + multi-stage separation" to convert waste tires into high-purity recycled rubber powder, fully separating and recovering resources like steel wires, achieving 100% recovery.

Equipment Composition

Equipment Composition

Dedicated Bead Processing Subsystem

This street light offers high brightness, energy saving, environmental protection, and easy installation. It is IP67 waterproof, CE certified, and suitable for schools, parks, roadsides, factories, squares, etc., with a 3-year warranty. Various styles available.

Crushing and Screening Subsystem

The process dynamically controls particle size, performing powerful crushing and homogenization on the tire body after bead separation, optimizing conditions for final separation.

Steel Wire Deep Separation and Sorting Subsystem

Using "shear extrusion stripping" and "high-efficiency magnetic separation," steel wires are thoroughly separated from rubber blocks, producing high-purity rubber granules and clean steel wires.

Air Purification Subsystem

High-efficiency filter cartridge technology collects dust for centralized treatment, ensuring a clean environment and compliant emissions.

Automated Control Subsystem

Fully automated control ensures equipment linkage, real-time monitoring, and data management, maximizing efficient production.

Resource Products

Output Products

Typical case

Representative Projects

Hubei Project

In 2019, Vary Technology began the Hubei Waste Tire Resource Utilization Project, innovating with a dual-technology solution: "recycled rubber powder production + continuous anaerobic pyrolysis," achieving 30,000 tons annual capacity. Operating stably for 5 years, it proves the technology's reliability and benefits.

Jiangxi Project

In 2022, Vary Tech launched the Jiangxi Waste Tire Comprehensive Utilization Project. This project uses a full-chain solution: "recycled rubber powder production + continuous anaerobic pyrolysis + carbon product processing," with 2 full equipment sets, achieving 30,000 tons annual capacity. Operating stably for 3 years, it recovers rubber powder and pyrolysis oil and extends to carbon product utilization, boosting client profits.

FAQ

Q1: What is the core advantage of Vary Technology's "bead cutting first, then shredding" approach?

A: This design enhances ROI and stable long-term operation. It offers two main advantages:

First, it protects core equipment and cuts operating costs. It prevents bead wires from harming tools like the dual-shaft shredder and wire separator, extending service life and reducing maintenance and parts costs.

Second, it boosts product value and profitability by recovering high-purity steel wires early, improving project economics.

Q2: What is the automation and environmental performance level of the production line?

A: The line meets "intelligent and green" standards, with high automation and an intelligent control subsystem for linked control and central monitoring from feeding to sorting, reducing labor costs and ensuring stable, safe production.

The environmental protection system includes purification and dust removal using negative pressure filtration, ensuring a dust-free workshop and compliance with environmental standards. Projects in Hubei and Jiangxi meet these standards.

Q3: What is the purity of the final rubber powder and steel wires? Do they meet high-end market standards?

A: Yes. Our equipment ensures high-quality output with "homogeneous crushing" and "powerful shearing with multi-stage sorting.

About Vary