Sustainable Tire Pyrolysis Oil Refining System for Businesses

• Customization: Available
• Certification: ISO, CE
• Treatment: Pyrolysis
• Main Furnace Material: Stainless Steel Inner Cylinder
• Pyrolysis Temperature: 400~600 ℃
• Energy Supply: Non-Condensable Gas, Natural Gas, Light Diesel Oil
• Processing Capacity: 15-100 Tons/Day
• Automation Level: Fully Automatic Intelligent Control
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Advantages: Professional Waste Tire to Oil Pyrolysis Equipment

National Certification, Tech Leadership

Leading in tech appraisal; in National Catalog for Industrial Resource Use; earned multiple provincial and ministerial honors like "Hunan Province Manufacturing Single Champion Product" and CE certified.

Global Validation, Large-Scale Use

Over 100 units sold globally, disposing of 2.7 million tons of waste yearly. Reliability proven in large-scale operation.

High Capacity, Wide Applicability

Max capacity 100 tons/day. Processes car, truck, off-road tires, and waste rubbers, showing excellent applicability.

Stable Operation, Durable

Flexible sealing ensures continuous operation 7×24 hours, over 8,000 hours annually. Main equipment life exceeds 10 years.

Eco-Friendly, Compliant Emissions

Enclosed pyrolysis stops dioxin at source. Flue gas system ensures emissions meet global standards.

Safety Protections, Reliable

Includes active/passive safety designs like interlock control, leak protection, ensuring production safety.

High-Value Products, Economic Benefits

Efficient quench separation for high-quality, high-recovery pyrolysis oil. Products support high-value uses, ensuring ROI.

Equipment Overview

Overview: Professional Waste Tire to Oil Pyrolysis Equipment

The pyrolysis equipment adopts a rotary kiln design. Developed by Vary Tech using premium global resources from USA, Japan, Germany, Russia, etc., features large capacity, safe, stable operation, and comprehensive benefits. Processes various waste tires and rubber products. Applied in projects in Hunan, Hubei, Jiangxi, and South Korea, recognized by brands like China Lesso, Conch Venture, Orient Landscape, Shengyi Techn.

Equipment Composition

Composition of Professional Waste Tire to Oil Pyrolysis Equipment

Vary Tech offers continuous and batch solutions for different needs. Core composition:

Composition of Continuous Waste Tire Pyrolysis Resource Recovery Equipment

Automatic Feeding Device

Uses sealed conveying tech for continuous, precise material input, ensuring stable, safe pyrolysis.

Pyrolysis Reactor

Enhances decomposition efficiency in low-oxygen through precise temp and pressure control.

Heating Supply Device

Employs electric heating or hot air circulation, optimizing energy efficiency and cutting costs.

Non-Condensable Gas Purification Device

Uses advanced tech to purify non-condensable gases, boosting energy recovery and use.

Safety Protection Device

Integrates designs and controls like leak protection, emergency systems, and monitoring for safety.

Flue Gas Purification Device

Multi-stage purification effectively removes pollutants, ensuring emissions meet standards.

Automatic Discharge Device

Enables cooling and sealed discharge of residue, enhancing safety and efficiency.

Oil-Water Separation Device

Rapid condensation and separation tech ensure efficient recovery of pyrolysis oil and water.

Gas-Liquid Separation Device

Efficient tech effectively separates gases and liquids in pyrolysis products.

Fully Automated Intelligent Control Device

Industrial automation enables real-time process monitoring, reducing manual work, boosting efficiency, with remote monitoring and alerts.

Batch-Type Waste Tire Pyrolysis Resource Recovery Equipment

Automatic Feeding Device (Optional)

Sealed conveying ensures stable, safe, efficient pyrolysis. Customizable feeding subsystems.

Batch-Type Pyrolysis Reactor

Boosts decomposition efficiency in low-oxygen. Customizable for heating type.

Heating Supply Device

Direct heating or hot air circulation enhances energy efficiency and cuts costs.

Safety Protection Device

Integrates designs and controls like leak protection, emergency systems, and monitoring for safety.

Flue Gas Purification Device

Employs multi-stage purification to remove pollutants, ensuring eco-friendly emissions.

Mobile Screw Discharge Device

Features a screw system for safe, efficient, uniform, sealed material discharge.

Oil Collection and Purification Device

Offers multi-phase separation and gas purification for quality recovery. Customizable as integrated/modular subsystems per project needs.

Fully Automated Intelligent Control Device

Uses industrial automation for real-time monitoring, boosting efficiency and safety with remote monitoring and alarms.

Technical Parameters

Technical Parameters of Professional Waste Tire to Oil Pyrolysis Equipment

Item	Details
Input Raw Material	Automotive tires, off-the-road tires, and other waste rubber products
Final Output Products	Pyrolysis oil, pyrolysis carbon, steel wires, non-condensable combustible gas (reused within the system)
Processing Capacity	15 - 100 tons/day (per single set, customizable according to project)
Production Mode	Continuous feeding, continuous discharge, continuous operation / Batch production
Heating Mode	Indirect heating, adjustable constant temperature heat supply
Energy Supply	Non-condensable gas, natural gas, light diesel oil
Main Furnace Material	Stainless steel inner cylinder
Pyrolysis Temperature	400~600°C
Automation Level	Fully automatic intelligent control, low manual demand, supports remote monitoring
Environmental Protection	Emission indexes comply with Chinese, EU, and other international standards

Resource Products

Resource Products of Professional Waste Tire to Oil Pyrolysis Equipment

Pyrolysis Product	Yield Rate	Pyrolysis Product Destination
Steel Wires	10%-15%	Steelmaking raw material; processed into steel wire cut shot for metal surface treatment and derusting in shipbuilding, machinery, and other fields.
Pyrolysis Gas	10%-12%	Heat source for the pyrolysis system; gas-fired power generation.
Pyrolysis Oil	40%-45%	Refinery feedstock oil; industrial fuel oil (for steel, cement, boilers, power generation, etc.); diesel fuel (for trucks, ships, generators, heavy machinery); high-quality feedstock for Sustainable Aviation Fuel.
Pyrolysis Carbon	35%-40%	Industrial material reinforcement agent, fuel additive, pigment for coatings and inks.

Typical case

Representative Projects of  Professional Waste Tire to Oil Pyrolysis Equipment

The Hubei 30,000 tons/year waste tire pyrolysis resource recovery project

The Hubei project, an environmental tech enterprise, started in May 2020. Using Vary Tech's pyrolysis tech, it processes 30,000 tons of tires yearly, yielding 12,000 tons of oil, 11,000 tons of carbon, 3,600 tons of steel, and gas for self-use, earning 60 million RMB annually. The client expanded to include plastics in 2025.

The Jiangxi 30,000 tons/year continuous waste tire pyrolysis resource recovery project

The Jiangxi project, a renewable resources enterprise, integrates recycled rubber, pyrolysis, and carbon processing, aiming for high-value waste tire utilization. Now in commissioning.

About Vary

FAQ

Professional Waste Tire to Oil Pyrolysis Equipment FAQ

Q1: How to choose between continuous and batch-type pyrolysis equipment?

A: Choice depends on environmental policies, scale, and budget. Continuous type suits large-scale, automated, efficient projects. Batch-type fits smaller, flexible, distributed processing.

Q2: What are the specific indicators of the pyrolysis oil from waste tires? Can it be used directly as diesel?

A: Our pyrolysis oil, with high calorific value and low impurities, is a premium fuel oil and chemical feedstock. It can be directly used as industrial boiler fuel and, after refining, for non-road diesel. Its potential as a Sustainable Aviation Fuel (SAF) feedstock is gaining attention.

Q3: How is environmental protection ensured, particularly regarding dioxin emissions?

A: Our core technology is the anaerobic pyrolysis process. Oxygen-free pyrolysis prevents dioxin formation. A reducing environment promotes dioxin decomposition. The equipment design reduces dioxin precursors in fly ash, greatly lowering risk. Together with a multi-stage flue gas purification system, emissions meet Chinese and strict international standards like the EU's.