Vary Tech Pyrolysis Plant: Efficient Waste Tire Recycling, 2 5-3 T/H

• Customization: Available
• Automation: Automatic
• Certification: ISO, CE
• Capacity: 2.5-3 T/H/Unit
• Applicable Scope: Waste Tires of Various Types with Diameters ≤1500m
• Total Power: ≤ 565 Kw
• Emissions: Complies with Chinese, EU,and Other International
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Refined Processing

The "coarse crushing, separation, precision selection" process ensures uniform particle size and stable rubber granule quality, meeting diverse application needs.

Automated Production

Continuous automation reduces labor costs and manual workload significantly.

Customizable Throughput

Equipment configuration and process parameters can be adjusted to meet market demand and client requirements, enabling flexible production capacity.

High Product Purity

The process achieves thorough rubber and steel wire separation, maintaining high rubber powder purity.

High Product Value

High-purity recovered steel wires can be sold as valuable by-products, delivering economic benefits.

Product Diversity

Output includes rubber granules and powder of various sizes and purity based on demand.

Equipment Overview

Equipment Overview

Developed by Vary Technology, this equipment uses "dual-shaft shredding + multi-stage separation" to convert waste tires into high-purity rubber powder, fully recovering resources like steel wires and achieving 100% resource recovery.

Equipment Composition

Equipment Composition

Dedicated Bead Processing Subsystem

This street light features high brightness and energy saving. It is waterproof (IP67), CE certified, suitable for schools, parks, roadsides, factories, and more, with a 3-year warranty. Various styles are available.

Crushing and Screening Subsystem

The "dual-shaft shredding + disc screening" process controls particle size, crushing and homogenizing tires after bead separation for optimal final separation.

Steel Wire Deep Separation and Sorting Subsystem

Using "shear extrusion stripping" and "magnetic separation," steel wires are separated from rubber blocks, producing high-purity rubber granules and clean steel wires.

Air Purification Subsystem

High-efficiency filter cartridge technology collects dust centrally, ensuring clean production and compliant emissions.

Automated Control Subsystem

Fully automated control enables equipment linkage, real-time monitoring, ensuring efficient production and maximizing capacity.

Resource Products

Output Products

Typical case

Representative Projects

Hubei Project

In 2019, Vary Technology contracted the Hubei Waste Tire Project, adopting a dual-technology solution of "recycled rubber powder production + continuous anaerobic pyrolysis," with an annual capacity of 30,000 tons of waste tires. Operating stably for over 5 years, it proves the technology's reliability and long-term benefits.

Jiangxi Project

In 2022, Vary Tech initiated the Jiangxi Waste Tire Project, using a full-chain solution with "recycled rubber powder + continuous anaerobic pyrolysis + carbon processing," featuring 2 equipment sets for an annual capacity of 30,000 tons of waste tires. Operating for 3 years, it recovers rubber powder and pyrolysis oil, extending to high-value carbon utilization, creating profit for clients.

FAQ

Q1: Compared to directly shredding tires, what's the advantage of Vary's "bead cutting first, then shredding" method?

A: This key design ensures ROI and stable operation, with two main advantages:

First, it protects core equipment and lowers costs by preventing bead wear on tools like the dual-shaft shredder, extending equipment life, and reducing maintenance costs.

Second, it boosts product value and profitability by recovering high-purity steel wires early, enhancing project economics.

Q2: What about the automation and environmental performance of the production line?

A: The line follows "intelligent and green" standards, with high automation and an intelligent control system for linked control and monitoring, reducing labor costs and ensuring stable, safe production.

The line includes a purification and dust removal system with efficient negative pressure filtration, ensuring a dust-free workshop and exhaust compliance with national and international standards, as seen in Hubei and Jiangxi projects.

Q3: Can the final rubber powder and steel wires meet high-end market standards?

A: Yes, our equipment ensures high-quality output with "homogeneous crushing" and "powerful shearing with multi-stage sorting.

About Vary