Efficient Biochar-Based Pyrolysis Systems From Vary, Changsha Origin

• Customization: Available
• Certification: ISO, CE
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Highlights of Biochar-Based Material Pyrolysis Preparation Equipment

Nationally Certified & Technologically Leading

Only IBTC member in China. Achievements appraised as leading. Listed in National Industrial Resource Comprehensive Utilization Catalogue. Won provincial honors like "Hunan Province Manufacturing Single Champion Product" and "First (Set) Major Technical Equipment". Passed CE certification.

Globally Validated, Large-Scale Application

Sold over 100 units globally, processing over 2.7M tons of solid waste annually. Proven reliability.

Large Capacity, Wide Applicability

Single-unit carbonization processes up to 50 tons daily; torrefaction up to 100 tons. Supports large-scale production.

Stable, Durable Continuous Operation

Core technologies ensure continuous 24/7 operation, exceeding 8,000 hours annually. Lifespan over 10 years.

Eco-Friendly, Compliant Emissions

Oxygen-free pyrolysis prevents dioxin generation. Flue gas purification meets global environmental standards.

Multiple Safety Guarantees, Reliable Operation

Features include intelligent interlock control, leakage protection, and emergency response for safety.

High-Value Products, Economic Benefits

Biomass turns into stable biochar, achieving carbon sequestration. Output used as fertilizer char, fuel char, activated carbon, battery anode carbon, barbecue char, smelting carbon, etc.

Equipment Overview

Overview of Biochar-Based Material Pyrolysis Preparation Equipment

Featuring a rotary kiln design, Vary Tech integrates global technology from the US, Japan, Germany, Russia, etc. It offers large-scale processing, stable operation, and significant benefits. Treats residues like branches, stalks, cobs, shells, straw, manure, bamboo, and timber waste. Applied in domestic projects and South Korea. Recognized by brands like China Lesso, Conch Venture, Oriental Landscape, Shengyi Tech.

Equipment Composition

Composition of Biochar-Based Material Pyrolysis Preparation Equipment

Vary Tech provides continuous and batch-type solutions for different scales. Core components include:

Continuous Biochar-Based Material Pyrolysis Equipment Composition

Automatic Feeding Device

Uses sealed conveying technology for continuous, sealed, precise feeding, ensuring stability and safety.

Pyrolysis Reactor

Enhances thermochemical decomposition efficiency in oxygen-deficient environments via precise control.

Heating Supply Device

Provides heat using electric or hot air systems, optimizing energy use and reducing costs.

Non-Condensable Gas Purification Device

Uses advanced technology to treat gases, boosting energy recovery and utilization.

Safety Protection Device

Integrates designs and control measures for comprehensive safety, ensuring a safe pyrolysis process.

Flue Gas Purification Device

Employs multi-stage purification to remove pollutants, ensuring compliant emissions.

Automatic Discharge Device

Enables cooling and continuous, sealed discharge of residue, enhancing safety and efficiency.

Oil-Water Separation Device

Uses rapid condensation and separation technology for high-quality oil and water recovery.

Gas-Liquid Separation Device

Ensures effective gas and liquid separation in pyrolysis products.

Fully Automated Intelligent Control Device

Employs automation for real-time monitoring, reducing manual intervention, and boosting efficiency.

Batch-Type Biochar-Based Material Pyrolysis Equipment Composition

Automatic Feeding Device (Optional)

Uses sealed technology for stable and safe pyrolysis. Customizable feeding systems available.

Batch-Type Pyrolysis Reactor

Optimizes decomposition efficiency with precise control, customizable heating options.

Heating Supply Device

Provides heat via direct or hot air systems, optimizing energy use and cutting costs.

Safety Protection Device

Incorporates designs and controls like leakage protection, emergency systems, process monitoring, and intelligent interlock control for comprehensive safety in pyrolysis.

Flue Gas Purification Device

Uses multi-stage purification to remove pollutants, ensuring emissions meet standards.

Mobile Screw Discharge Device

Features a screw mechanism for cooled, safe, efficient, uniform, sealed discharge.

Oil Collection and Purification Device

Combines multi-phase separation and gas purification for efficient recovery of gas and liquid pyrolysis products. Customizable modular oil collection and purification.

Fully Automated Intelligent Control Device

Uses automation for real-time monitoring and management, enhancing stability and efficiency. Supports remote monitoring and intelligent alarms.

Technical Parameters

Item	Details
Input Material	Various agricultural and forestry residues such as fruit tree branches, cotton stalks, corn cobs, peanut shells, straw, livestock and poultry manure, as well as bamboo and wood waste like bamboo scraps and timber waste
Final Products	Pyrolysis Carbon
Processing Capacity	24 - 96 tons/day (per single unit, customizable according to project)
Production Mode	Continuous feeding, continuous discharge, continuous operation / Batch production
Heating Mode	Indirect heating, adjustable constant temperature heating
Energy Supply	Non-condensable gas, natural gas, light diesel oil
Main Furnace Material	Inner cylinder stainless steel
Pyrolysis Temperature	400~600°C
Automation Level	Fully automatic intelligent control, minimal manual labor required, supports remote monitoring
Environmental Protection	Emission indicators comply with Chinese, EU, and other international standards

Resource Products

Product Name	Product Destination
Pyrolysis Carbon	Agricultural Base Fertilizer Char	Agricultural seedling cultivation; soil improvement, heavy metal adsorption, etc.
	Fuel Char	Boiler co-firing to replace coal; clean heating for urban and rural areas, baking, etc.
	Activated Carbon	Biopharmaceutical and food processing fields
	Biocarbon	Sodium battery anode material, primary carbon powder supporting raw material
	Barbecue Charcoal	Catering industry (barbecue, hot pot), mainly exported overseas
	Industrial Smelting Charcoal	Smelting field (reduction-oxidation reactions for iron, silicon, copper, etc.)

Typical case

Henan Project

Feedstock Characteristics

Utilizes residues like fruit tree branches, cotton stalks, corn cobs, peanut shells.

Core Products

Produces "biochar fuel" and "civilian-type charcoal" for heating and barbecue.

Production Scale

Annual output of 30,000 tons for large-scale waste utilization.

FAQ

Q1: What are the specific applications of the biochar produced by the equipment?

A1: The biochar is a multifunctional, high-value material.

Main Applications: Can be directed into six categories:

Agricultural Base Fertilizer Char: For soil improvement, water retention, metal solidification.

Clean Fuel Char: For boiler co-firing or clean heating, replacing coal.

High-End Material Char: As activated carbon precursor or for sodium battery anodes.

Civilian Consumption Char: High-quality barbecue and hot pot charcoal exported.

Industrial Reduction Char: As a green reducing agent in metallurgy.

Core Advantages: Biomass-based, oxygen-free pyrolysis ensures stable aromatic structure and long-term sequestration, with economic value exceeding traditional methods.

Q2: How does the equipment handle different types and forms of agricultural and forestry residues?

A2: The equipment has strong feedstock adaptability and process control.

Feedstock Processing: Pretreatment stages like crushing, grinding, and homogenization ensure particle size and moisture content meet furnace requirements. Straw needs grinding, fruit tree branches need crushing.

Quality Assurance: Precise pyrolysis control is key. The automated system regulates temperature, time, and atmosphere based on feedstock characteristics and product goals, ensuring biochar products meet performance standards and maintain quality in batch production.

About Vary