Waste Treatment Equipment Automated Waste Tire Recycling Equipment

• Customization: Available
• Automation: Automatic
• Certification: ISO, CE
• Capacity: 2.5-3 T/H/Unit
• Applicable Scope: Waste Tires of Various Types with Diameters ≤1500m
• Total Power: ≤ 565 Kw
• Emissions: Complies with Chinese, EU,and Other International
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Refined Processing

The "coarse crushing, followed by separation, and finally precision selection" process ensures uniform particle size and stable quality of rubber granules and powder, meeting diverse downstream application needs.

Automated Production

Continuous automated operation of the production line significantly reduces labor costs and manual workload.

Customizable Throughput

Equipment configuration and process parameters can be adjusted according to market demand and client requirements, enabling flexible production capacity and strong market adaptability of the line.

High Product Purity

The "coarse crushing → separation → precision selection" process achieves thorough separation of rubber and steel wires, maintaining high purity of rubber powder.

High Product Value

Recovered coarse and fine steel wires exhibit high purity and can be sold as valuable by-products for use in running tracks, waterproofing materials, modified asphalt, and other fields, delivering considerable economic benefits.

Product Diversity

Output is not limited to a single specification. Rubber granules and powder of different particle sizes and purity levels can be produced based on market demand.

Equipment Overview

 Equipment Overview

Developed independently by Vary Technology, this equipment employs a core process combining "dual-shaft shredding + multi-stage separation." The highly automated and continuous processing flow converts waste tires into high-purity recycled rubber powder (granules) while completely separating and recovering resources such as steel wires from the tires, achieving 100% resource recovery from waste tires.

Equipment Composition

Equipment Composition

Dedicated Bead Processing Subsystem

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Crushing and Screening Subsystem

The "dual-shaft shredding + disc screening" combined process dynamically controls particle size, performing powerful crushing and particle homogenization on the tire body after bead separation, creating optimal conditions for final separation.

Steel Wire Deep Separation and Sorting Subsystem

Through the synergistic application of "shear extrusion stripping" and "high-efficiency magnetic separation" technologies, steel wires are thoroughly separated and extracted from rubber blocks, simultaneously producing high-purity rubber granules and commercial-grade clean steel wires.

Air Purification Subsystem

High-efficiency filter cartridge negative pressure dust removal technology collects dust from multiple points throughout the process for centralized treatment, ensuring a clean production environment and compliant emissions.

Automated Control Subsystem

Fully automated control of the entire line enables equipment linkage, real-time monitoring, and data-driven management, ensuring efficient automated production and maximizing capacity.

Resource Products

Output Products

Typical case

Representative Projects

Hubei Project

In 2019, Vary Technology contracted the Hubei Waste Tire Resource Utilization Project. The project innovatively adopted a dual-technology collaborative solution of "recycled rubber powder production + continuous anaerobic pyrolysis," achieving an annual processing capacity of 30,000 tons of waste tires. The project has been operating stably for over 5 years, serving as practical evidence of the technology's reliability and long-term operational benefits.

Jiangxi Project

In 2022, Vary Tech contracted the Jiangxi Waste Tire Comprehensive Utilization Project. The project innovatively adopted a full-chain solution of "recycled rubber powder production + continuous anaerobic pyrolysis + carbon product deep processing," equipped with 2 complete equipment sets, achieving an annual processing capacity of 30,000 tons of waste tires. The project has now been operating stably for 3 years. While recovering rubber powder and pyrolysis oil, the project extends to the high-value utilization of carbon products, creating incremental profit channels for the client.

FAQ

Q1: Compared to the process of directly shredding whole tires, what is the core advantage of Vary Technology's "bead cutting first, then shredding" approach?

A: This is a key design for ensuring project return on investment and the long-term stable operation of the production line. Our method offers advantages in two main aspects:

First, it protects core equipment and reduces operating costs. This critical design prevents the bead wires from causing severe wear to the tools of core equipment such as the dual-shaft shredder and the wire separator. It significantly extends the service life of the main crushing units and markedly reduces maintenance frequency and spare parts costs.

Second, it enhances product value and increases overall profitability. This key design allows for the early recovery of intact, high-purity steel wires, thereby improving project economics.

Q2: What is the level of automation and environmental performance of the entire production line?

A: The production line adheres to "intelligent and green" design standards. It is highly automated and equipped with an intelligent control subsystem, enabling linked control and centralized monitoring of the entire process from feeding, crushing, and screening to sorting. This significantly reduces labor costs and intensity while ensuring stable and safe production.

Regarding environmental protection, the line is equipped with a purification and dust removal subsystem. It utilizes efficient negative pressure filtration technology to collect dust at all generation points throughout the process. This ensures a dust-free workshop and that exhaust emissions comply with both national and international environmental standards. Projects we have served in regions such as Hubei and Jiangxi all meet these environmental standards.

Q3: What is the purity of the final rubber powder and steel wires produced by the system? Can they meet the standards of high-end application markets?

A: Absolutely. Our complete equipment ensures high-quality output through process guarantees of "homogeneous crushing" and "powerful shearing combined with multi-stage sorting.

About Vary