Innovative Biochar Pyrolysis Systems for Green Material Production

Product Description

Equipment Highlights

Highlights of Biochar-Based Material Pyrolysis Preparation Equipment

National Certification, Technologically Leading

China's sole IBTC member. Tech achievements appraised as leading. Listed in National Industrial Resource Comprehensive Utilization Catalogue, winner of multiple provincial honors like "Hunan Province Manufacturing Single Champion Product" and "First (Set) Major Technical Equipment", CE certified.

Globally Market-Validated, Large-Scale Application

Over 100 units sold globally, aiding in disposal of 2.7 million tons of solid waste annually. Reliability proven in large-scale operation.

Large Single-Unit Capacity, Wide Applicability

Carbonization equipment processes up to 50 tons/day; torrefaction up to 100 tons/day, suiting large-scale production.

Stable Continuous Operation, Durable

Uses core tech like flexible sealing for 24/7 stable operation, over 8,000 annual hours. Design lifespan exceeds 10 years.

Environmentally Friendly, Compliant Emissions

Oxygen-free process reduces dioxin. Flue gas system ensures global-standard emissions.

Multiple Safety Guarantees, Reliable Operation

Includes active/passive safety designs: interlock control, leakage protection, emergency response, ensuring safety.

High-Value Products, Significant Economic Benefits

Biomass converts to stable biochar for long-term sequestration. Output serves multiple uses: fertilizer, fuel, activated carbon, etc., with wide applications.

Equipment Overview

Overview of Biochar-Based Material Pyrolysis Preparation Equipment

Rotary kiln design, innovatively developed by Vary Tech with global resources, offers large capacity, stable operations, and benefits. Treats agricultural and forestry residues and bamboo/wood waste. Used in domestic projects and in South Korea, recognized by brands like China Lesso, Conch Venture.

Equipment Composition

Composition of Biochar-Based Material Pyrolysis Preparation Equipment

Vary Tech provides continuous and batch solutions for various scales. Core components:

Composition of Continuous Biochar-Based Material Pyrolysis Preparation Equipment

Automatic Feeding Device

Uses sealed conveying technology for continuous, sealed, precise material feeding, ensuring stable and safe pyrolysis.

Pyrolysis Reactor

Boosts thermochemical decomposition efficiency by controlling temperature and pressure in an oxygen-deficient environment.

Heating Supply Device

Provides heat for thermochemical decomposition using electric or hot air tech, optimizing energy and costs.

Non-Condensable Gas Purification Device

Uses advanced tech to treat non-condensable gases in pyrolysis, enhancing energy recovery.

Safety Protection Device

Integrates designs and controls for safety including leakage, emergency, monitoring, and intelligent control systems.

Flue Gas Purification Device

Uses multi-stage purification to remove pollutants, ensuring compliance with standards.

Automatic Discharge Device

Provides cooling and continuous, sealed discharge of residue, enhancing safety and efficiency.

Oil-Water Separation Device

Uses condensation and separation tech for efficient recovery of pyrolysis oil and water.

Gas-Liquid Separation Device

Employs efficient tech for effective gas and liquid separation in pyrolysis products.

Fully Automated Intelligent Control Device

Uses automation for real-time monitoring and management, enhancing stability, reducing manual input, and boosting efficiency. Supports remote monitoring and intelligent alarms.

Batch-Type Biochar-Based Material Pyrolysis Equipment

Automatic Feeding Device (Optional)

Uses sealed tech for stable, safe, efficient pyrolysis. Customizable feeding subsystems available.

Batch-Type Pyrolysis Reactor

Optimizes decomposition efficiency by controlling temperature and pressure. Customizable heating types available.

Heating Supply Device

Supplies heat for decomposition using direct or hot air tech, optimizing energy and costs.

Safety Protection Device

Integrates designs and controls for safety including leakage, emergency, monitoring, and intelligent control systems.

Flue Gas Purification Device

Utilizes multi-stage purification to remove pollutants, ensuring emissions meet standards.

Mobile Screw Discharge Device

Uses a screw mechanism for cooled, safe, efficient, uniform, and sealed discharge.

Oil Collection and Purification Device

Features multi-phase separation and gas purification to enhance product quality. Customizable modular oil systems based on requirements.

Fully Automated Intelligent Control Device

Incorporates automation for real-time monitoring, enhancing stability and efficiency. Supports remote monitoring and intelligent alarms for safe operation.

Technical Parameters

Item	Details
Input Material	Various agricultural and forestry residues such as fruit tree branches, cotton stalks, corn cobs, peanut shells, straw, livestock and poultry manure, as well as bamboo and wood waste like bamboo scraps and timber waste
Final Products	Pyrolysis Carbon
Processing Capacity	24 - 96 tons/day (per single unit, customizable according to project)
Production Mode	Continuous feeding, continuous discharge, continuous operation / Batch production
Heating Mode	Indirect heating, adjustable constant temperature heating
Energy Supply	Non-condensable gas, natural gas, light diesel oil
Main Furnace Material	Inner cylinder stainless steel
Pyrolysis Temperature	400~600°C
Automation Level	Fully automatic intelligent control, minimal manual labor required, supports remote monitoring
Environmental Protection	Emission indicators comply with Chinese, EU, and other international standards

Resource Products

Product Name	Product Destination
Pyrolysis Carbon	Agricultural Base Fertilizer Char	Agricultural seedling cultivation; soil improvement, heavy metal adsorption, etc.
	Fuel Char	Boiler co-firing to replace coal; clean heating for urban and rural areas, baking, etc.
	Activated Carbon	Biopharmaceutical and food processing fields
	Biocarbon	Sodium battery anode material, primary carbon powder supporting raw material
	Barbecue Charcoal	Catering industry (barbecue, hot pot), mainly exported overseas
	Industrial Smelting Charcoal	Smelting field (reduction-oxidation reactions for iron, silicon, copper, etc.)

Typical case

Henan Project

Feedstock Characteristics

Uses northern agricultural residues like fruit branches, cotton stalks, corn cobs, shells.

Core Products

Produces "biochar fuel" and "civilian-type charcoal" for heating and barbecue.

Production Scale

Annual 30,000-ton output, maximizing agricultural and forestry waste utilization.

FAQ

Q1: What are the specific applications of the biochar produced by the equipment?

A1: Our biochar is a multifunctional, high-value-added material.

Main Applications: Six product categories based on process control:

Agricultural Base Fertilizer Char: Improves soil, retains water and fertilizer, solidifies heavy metals.

Clean Fuel Char: Used for co-firing or clean heating, replacing coal.

High-End Material Char: Used as activated carbon precursor or for sodium battery anodes.

Civilian Consumption Char: Produces high-quality barbecue and hot pot charcoal for export.

Industrial Reduction Char: A green reducing agent in metallurgy.

Core Advantages: Biomass-sourced, oxygen-free pyrolysis product with stable structure, offering economic value beyond traditional methods.

Q2: How does the equipment handle different types and forms of agricultural and forestry residues?

A2: Equipment offers strong adaptability and process control for various feedstocks.

Feedstock Processing: Pretreatment like crushing, grinding, and homogenization is tailored for different feedstocks to ensure optimal particle size and moisture content for the furnace. For instance, straw is ground, and fruit tree branches are crushed.

Quality Assurance: Precise control of the pyrolysis process is achieved via a fully automated system, allowing regulation of temperature, residence time, and atmosphere based on feedstock characteristics and product requirements. This ensures stable biochar production with consistent quality.

About Vary