Vary Tech Pyrolysis Plant: 2 5-3 T/H Waste Tire Recycling Solution

• Customization: Available
• Automation: Automatic
• Certification: ISO, CE
• Capacity: 2.5-3 T/H/Unit
• Applicable Scope: Waste Tires of Various Types with Diameters ≤1500m
• Total Power: ≤ 565 Kw
• Emissions: Complies with Chinese, EU,and Other International
• Trademark: Vary
• Origin: Changsha, Hunan

Product Description

Equipment Highlights

Refined Processing

The "coarse crushing, followed by separation, and precision selection" ensures uniform particle size and stable rubber quality, meeting diverse application needs.

Automated Production

Continuous automated operations cut labor costs and manual workload.

Customizable Throughput

Equipment and process parameters can adjust to market demand and client requirements, ensuring flexible production capacity and strong market adaptability.

High Product Purity

The "coarse crushing → separation → precision selection" achieves thorough rubber and steel wire separation, maintaining high rubber purity.

High Product Value

Recovered steel wires are high-purity and can be sold as valuable by-products for running tracks, waterproofing materials, modified asphalt, etc., delivering significant economic benefits.

Product Diversity

Output is versatile. Rubber granules and powder of different sizes and purities can be produced based on demand.

Equipment Overview

Equipment Overview

Developed by Vary Technology, this equipment uses "dual-shaft shredding + multi-stage separation." The automated process converts waste tires into high-purity recycled rubber powder, fully recovering resources like steel wires, achieving 100% resource recovery.

Equipment Composition

Equipment Composition

Dedicated Bead Processing Subsystem

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Crushing and Screening Subsystem

The "dual-shaft shredding + disc screening" process controls particle size, performing powerful crushing and homogenization on the tire body after bead separation, optimizing final separation.

Steel Wire Deep Separation and Sorting Subsystem

Using "shear extrusion stripping" and "efficient magnetic separation," steel wires are thoroughly separated from rubber, producing high-purity rubber granules and clean steel wires.

Air Purification Subsystem

High-efficiency filter cartridge negative pressure dust removal collects dust for centralized treatment, ensuring a clean environment and compliant emissions.

Automated Control Subsystem

Fully automated control enables equipment linkage, real-time monitoring, and data-driven management for efficient production.

Resource Products

Output Products

Typical case

Representative Projects

Hubei Project

In 2019, Vary Technology contracted the Hubei Waste Tire Resource Utilization Project. The project adopted a dual-technology solution of "recycled rubber powder production + continuous anaerobic pyrolysis," processing 30,000 tons of waste tires annually. It has operated stably for over 5 years, proving the technology's reliability and benefits.

Jiangxi Project

In 2022, Vary Tech led the Jiangxi Waste Tire Utilization Project, using a full-chain solution of "recycled rubber powder production + continuous anaerobic pyrolysis + carbon product processing." With 2 equipment sets, it processes 30,000 tons of waste tires annually. Operating stably for 3 years, it recovers rubber powder, pyrolysis oil, and enhances carbon product value, boosting profits.

FAQ

Q1: Compared to direct shredding, what's the advantage of Vary Tech's "bead cutting first, then shredding"?

A: This design ensures investment returns and stable production. It offers advantages in two aspects:

First, it protects equipment and cuts costs. This design prevents bead wires from damaging key tools like the dual-shaft shredder and wire separator, extending service life and reducing maintenance and spare parts costs.

Second, it boosts product value and profit. The design allows early recovery of high-purity steel wires, enhancing project economics.

Q2: What's the automation and environmental performance level of the production line?

A: The line follows "intelligent and green" standards, with high automation and an intelligent control system for linked control and monitoring from feeding to sorting, cutting labor costs and ensuring safe production.

For environmental protection, it has a purification and dust removal system using negative pressure filtration to collect dust, ensuring a dust-free workshop and compliant emissions. Projects in Hubei and Jiangxi meet these standards.

Q3: What's the purity of the final rubber powder and steel wires? Do they meet high-end market standards?

A: Absolutely. Our equipment ensures high-quality output with "homogeneous crushing" and "powerful shearing with multi-stage sorting.

About Vary